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Filling Machines

Automatic
Piston Filler

Model PI3300 — Expandable. Precise. Built to Run.

The PI3300 is a fully automatic inline piston filler for high-viscosity liquids, expandable from 10 up to 14 pistons depending on piston size. OMRON PLC control gives you three filling modes — Up, Bottom-Up, or Down — with no-bottle-no-fill logic built in.

🔢10–14
Pistons (Expandable)
🖥️OMRON
PLC Control
📏1"–16"
Container Height
🔩304 Stainless
Steel Frame
In stock or quick ship — custom builds also available|Need it faster? Ask about current availability or expedited builds.
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PI3300Model
🔢
10 – 14Pistons
📏
1" – 16"Container Height
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20 CFM @ 80 PSIAir Requirement
220V, 60Hz, 15APower

The PI3300 is an automatic inline piston filler for high-viscosity products — built on a 304 stainless steel C-frame with OMRON PLC control at the core. The control panel gives you three filling options (Up, Bottom-Up, and Down), front-panel conveyor speed control, a mounted bottle counter, and start/emergency-stop controls within easy reach.

Piston filling and charging is driven by a powerful 6" bore air cylinder with air-over-oil damping for smooth, constant fill speed. The main pistons ride on ball-profile rails and carriages for smooth, silent, accurate movement, and fiber-optic sensors handle container gating with no-bottle-no-fill logic built into the PLC.

The machine is expandable — from 10 up to 14 pistons depending on piston size — so throughput scales with your production needs without changing the base machine.

Sold as base machine — pistons, nozzles, and conveyor are configured separately for your product and container.

OMRON PLC Control

All filler logic on OMRON PLC, with custom program modifications available.

Three Filling Options

Up, Bottom-Up, or Down fill modes selectable on the control panel.

No-Bottle-No-Fill

Fiber-optic container gating prevents wasted product.

Expandable Piston Count

10 to 14 pistons depending on piston size and desired speed.

Air-Over-Oil Damping

6" bore air cylinder for smooth, constant filling speed.

Ball Rail Piston Guidance

Smooth, silent, accurate filling and charging movement.

Adjustable Container Height

1" to 16" range with calibrated guide for changeovers.

Color-Coded Speed Control

Flow control valve for filling speed adjustment.

No Change Parts Needed

Works with plastic or glass containers as-is.

Ideal For

  • 🧴 Personal Care
  • 🍽️ Food & Beverage
  • 🌿 Nutraceutical
  • 💄 Cosmetics
  • ⚗️ High-Viscosity Products
ModelPI3300
Frame Construction304 Stainless Steel, welded C-frame
Piston Count10 – 14 (expandable, depends on piston size)
ControlOMRON PLC, 3 fill modes (Up / Bottom-Up / Down)
Container Height Range1" – 16" (adjustable)
Nozzle Stroke0" – 8" (adjustable)
Power220V, 60Hz, 15A
Air Requirement20 CFM @ 80 PSI
Container MaterialsPlastic or glass — no change parts needed
IncludedSold as base unit — pistons, nozzles, and conveyor configured to order
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Construction Features

  • 304 Stainless steel heavy duty stainless steel welded C frame.
  • All contact parts are stainless steel, sanitary, Teflon, viton, and hoses per your requirements.
  • Special seals or hoses by order.
  • Calibrated guide for fast height changeovers.
  • Machine mounted on 4 heavy duty casters.
  • Leveling of machine by 1 inch 304 stainless steel leveling screws.

Control Panel Features

  • Omron PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
  • Three filling options on control panel (Up, Bottom Up, and Down).
  • Front panel conveyor speed control for machine sold with conveyor.
  • Front panel mounted bottle counter.
  • Front panel Start and Emergency Stop for easy access.
  • Front panel nozzle code for changing nozzle quantities.
  • Fiber optic sensors, Omron standard, for container gating.
  • Expandable to 14, 12, or 10 pistons to increase speed (depends on piston size).
  • No bottle, no fill — PLC controlled.

Main Component Features

  • Piston filling and charging stroke by powerful 6 inch bore air cylinder.
  • Air-over-oil application on principal air cylinder for smooth, constant bottle filling speed.
  • Main pistons mounted and guided by ball profile rails and carriages for smooth, silent, accurate filling and charging movement.
  • Hardened stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
  • 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
  • Hand wheel and shaft mounted stoppers for height and stroke adjustment.
  • Hand wheel counter mounted on volume control threaded rod.

Standard Features

  • Nozzle spacing fully adjustable through top or bottom screw.
  • Container height adjustment from 1 to 16 inches high.
  • Nozzle stroke adjustments from 0 to 8 inches.
  • Entry and exit bottle gating cylinders adjustable sideways, up and down, and inside and outside.
  • Color coded flow control valve for filling speed.
  • Works with plastic or glass containers.
  • No change of parts needed for various types of containers.
  • Air filter-regulator and safety lockout valve included.
  • Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Electric & Pneumatic Requirements

  • 220 Volts, 60Hz, 15 Amps.
  • 20 CFM @ 80 PSI.
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