The CountRite counts product into pre-made gusseted, re-sealable bags across 8 automated stations — from auto-loading empty pouches through counting, sealing, cooling, and discharge. Despite the name, it handles more than gummies: capsules, tablets, softgels, and candies all run on the same 12-track electronic counting system.
The CountRite takes empty gusseted, re-sealable pouches from a magazine, opens each one, counts and fills product using a 12-track electronic channel counting system, then seals, cools, and discharges the finished bag — all across 8 automated stations. It's built on a variable speed rotary index drive with an auto-lube system, running at 35–50 pouches per minute depending on bag size and fill count.
Construction includes polycarbonate upper doors (×4), 304 stainless steel lower panels, and a polyurethane-coated steel frame. A 12" color touchscreen controls the entire line, including motorized gripper adjustment for different bag sizes.
Conveyor belt stack, pick-up arm with suction pad, pouch width adjustment guide, pouch grippers and transfer jaws, tool-less size changeovers, holds up to 1,000 bags.
Finger and plunger systems; optional date coding position (inkjet, emboss, or heat transfer).
8 pneumatic grippers.
Pneumatic mechanical, with no bag/no fill detection.
RC60 12-track electronic channel counter, mounted on a raised platform with a stand-alone control panel and HMI. 304 stainless contact parts, up to 6,000 pieces/min.
Forms the pouch seal ahead of the air-removal station.
Sealing jaw, 0–300°C PID temperature control, optional air squeeze station.
Pouch discharge conveyor to end of line.
| Number of Stations | 8 |
| Speed | 35–50 pouches/min (maximum) |
| Bag Width Range | 100–240mm |
| Bag Length Range | 150–350mm |
| Controls | 12" color touchscreen |
| Drive | Variable speed rotary index drive |
| Lubrication | Auto lube system |
| Counting Rate (Fill Station) | Up to 6,000 pieces/min (varies by size, shape, surface tension) |
| Fill Station Contact Parts | 304 stainless steel, dimpled feed trays |
| Fill Station Dimensions | W526mm x D1,270mm x H920mm |
| Filling Material | Gummies, capsules, tablets, softgels, candies |
| Construction | Polycarbonate upper doors (×4), 304 SS lower panels, polyurethane-coated steel frame |
| Power | 230V, 3-phase, 60Hz |
| Dimensions (L x W x H) | 5,255mm x 2,408mm x 2,867mm |
| Weight | 2,800 kg |
| Zipper Opening & Closing System | Add-on |
| Bottom Gusset Pneumatic Opening System | Add-on |
| Product Setting Station | Add-on |
| Bag Air Squeeze Station | Add-on |
| Flat Pouch Detection | Add-on |
| Crooked Pouch Detection | Add-on |
| Double Pouch Detection | Add-on |
| Gummy Filling Funnel Device | Add-on |
| Interlocking Plexiglas Covers | Add-on |
| RC60 Channel Counter | Add-on — see full specs → |
| Bulk Elevator Feeder | Max roll diameter 360mm, mounted on structure with counter |
| Nitrogen Purge System | Tank/gas not included |
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