Called a "Dual" system because it produces softgel capsules from either animal gelatin or tapioca starch (vegan), this complete encapsulation system runs at speeds up to 5 RPM and up to 28,000 animal-based softgels per hour — ideal for small to medium production runs or R&D work. The entire setup operates in a single 600 sq. ft. temperature- and humidity-controlled room.
This is a complete softgel production system, not just a single machine — every component below is included and designed to work together, fitting in a single 600 sq. ft. temperature- and humidity-controlled room. GMP product contact parts throughout make the system suitable for pharmaceutical, nutraceutical, food, and recreational industries.
The 4" Softgel Encapsulator at the heart of the system uses a simple touchscreen control for all processing parameters, with a 316 stainless steel medicine pump (6 plungers) achieving fill accuracy to within ±2%. The pump handles fill materials ranging from light oils to pastes, with each plunger delivering up to 2ml — fill volume adjusts by simply rotating a knob on the side of the pump.
Need a larger format? Our T150 12" Dual Softgel Encapsulation System steps up production capacity on the same dual gelatin/starch platform.
Temperature controlled, jacketed, pressure rated — available in multiple sizes for different batch requirements, with motors strong enough for thicker starch formulas.
Cart-mounted with a peristaltic pump that communicates with the encapsulator's 5L hopper — set up for longer runs without manual refilling.
Modular design, controls temperature of the chilling drums.
Touchscreen control, 316SS 6-plunger medicine pump, ±2% fill accuracy.
Gently moves freshly formed softgels to the tumble dryers.
One controlled via the encapsulator touchscreen for gelatin runs; a second stand-alone unit with separate controls for starch runs.
Supplied in sufficient quantity for your anticipated production schedule.
One set included; additional sets available for different softgel sizes and shapes.
| System Type | 4" Dual (gelatin or vegan starch) |
| Max Speed | 5 RPM |
| Max Capacity | Up to 28,000 softgels/hr (animal gelatin) |
| Fill Accuracy | ±2% |
| Fill Volume | Up to 2ml per plunger, 6 plungers |
| Pump Material | 316 Stainless Steel |
| Fill Material Range | Light oils to pastes |
| Fill Material Hopper | 5L (encapsulator), 120L transfer tank |
| Dimensions (H x D x W) | 1050mm x 650mm x 1800mm |
| Weight | 500 kg |
| Power | 220V, 3-phase, 60Hz, max 3kW |
| Room Requirement | 600 sq. ft., temperature and humidity controlled |
| Size / Shape | Cavities | Animal Gelatin | Tapioca Starch |
| #6 Round | 119 | 28,560 | 20,000 |
| #40 Round | 60 | 7,200 (@ 2 RPM) | 5,000 |
| #5 Oval | 105 | 25,200 | 17,600 |
| #10 Oval | 72 | 17,280 | 12,000 |
| #11 Oblong | 60 | 14,400 | 10,000 |
| #20 Oblong | 54 | 12,960 | 9,000 |
| #24 Oblong | 51 | 12,240 | 8,500 |
Production rates may vary depending on machine speed, fill material viscosity, and operator experience.
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